using CapMachine.Core; using CapMachine.Wpf.Models.PPCalc; using CapMachine.Wpf.Models.Tag; using CapMachine.Wpf.PPCalculation; using ImTools; using MaterialDesignThemes.Wpf; using NLog; using NPOI.XWPF.UserModel; using Prism.Events; using Prism.Mvvm; using Prism.Services.Dialogs; using SixLabors.ImageSharp.ColorSpaces; using System.Collections.Generic; using System.Globalization; using System.Text; using System.Text.RegularExpressions; namespace CapMachine.Wpf.Services { /// /// 物性计算的服务 /// public class PPCService : BindableBase { /// /// 计算扫描 Task /// private static Task CalcTask { get; set; } public ConfigService ConfigService { get; } private IEventAggregator _EventAggregator { get; set; } public DataRecordService DataRecordService { get; } public SysRunService SysRunServer { get; } public ILogService Logger { get; } public MachineRtDataService MachineRtDataService { get; } public IDialogService DialogService { get; } private readonly SuperheatSubcoolCalculator _superheatSubcoolCalculator; private readonly ThermodynamicSixResultsCalculator _thermodynamicSixResultsCalculator; /// /// 标签中心 /// public TagManager TagManager { get; set; } /// /// 实例化 /// public PPCService(ConfigService configService, IEventAggregator eventAggregator, DataRecordService dataRecordService, SysRunService sysRunService, ILogService logService, MachineRtDataService machineRtDataService, IDialogService dialogService ) { ConfigService = configService; //事件服务 _EventAggregator = eventAggregator; DataRecordService = dataRecordService; SysRunServer = sysRunService; Logger = logService; MachineRtDataService = machineRtDataService; DialogService = dialogService; TagManager = MachineRtDataService.TagManger; SpeedTag = TagManager.DicTags.GetValueOrDefault("转速[rpm]"); ExPressTag = TagManager.DicTags.GetValueOrDefault("排气压力[BarA]"); ExTempTag = TagManager.DicTags.GetValueOrDefault("排气温度[℃]"); HVPwTag = TagManager.DicTags.GetValueOrDefault("HV[W]"); InhPressTag = TagManager.DicTags.GetValueOrDefault("吸气压力[BarA]"); InhTempTag = TagManager.DicTags.GetValueOrDefault("吸气温度[℃]"); TxvFrTempTag = TagManager.DicTags.GetValueOrDefault("膨胀阀前温度[℃]"); TxvFrPressTag = TagManager.DicTags.GetValueOrDefault("膨胀阀前压力[BarA]"); GasPreValvePressTag = TagManager.DicTags.GetValueOrDefault("气路阀前压力[BarA]"); GasPreValveTempTag = TagManager.DicTags.GetValueOrDefault("气路阀前温度[℃]"); DrynessTag = TagManager.DicTags.GetValueOrDefault("干度[-]"); if (DrynessTag == null) { DrynessTag = TagManager.DicTags.GetValueOrDefault("干度"); } VRVTag = TagManager.DicTags.GetValueOrDefault("冷媒流量[kg/h]"); if (VRVTag == null) { VRVTag = TagManager.DicTags.GetValueOrDefault("冷媒流量[kg/h]"); } LiqRefFlowTag = TagManager.DicTags.GetValueOrDefault("液冷媒流量[kg/h]"); if (LiqRefFlowTag == null) { LiqRefFlowTag = TagManager.DicTags.GetValueOrDefault("液体流量[kg/h]"); } LubeFlowTag = TagManager.DicTags.GetValueOrDefault("润滑油流量[kg/h]"); if (LubeFlowTag == null) { LubeFlowTag = TagManager.DicTags.GetValueOrDefault("润滑油流量[kg/h]"); } Superheat = TagManager.DicTags.GetValueOrDefault("过热度[K]"); Subcool = TagManager.DicTags.GetValueOrDefault("过冷度[K]"); HeatingCapacityTag = TagManager.DicTags.GetValueOrDefault("制热量Qh[KW]") ?? TagManager.DicTags.GetValueOrDefault("制热量Qh[W]"); COPHeatTag = TagManager.DicTags.GetValueOrDefault("压缩机性能系数(制热)[K]") ?? TagManager.DicTags.GetValueOrDefault("压缩机性能系数(制热COP)"); IsentrpEffTag = TagManager.DicTags.GetValueOrDefault("等熵效率ns[%]"); CoolCapacityTag = TagManager.DicTags.GetValueOrDefault("制冷量Qc[KW]") ?? TagManager.DicTags.GetValueOrDefault("制冷量Qc[W]"); COPCoolTag = TagManager.DicTags.GetValueOrDefault("压缩机性能系数(制冷)[K]") ?? TagManager.DicTags.GetValueOrDefault("压缩机性能系数(制冷COP)"); VoltricEffTag = TagManager.DicTags.GetValueOrDefault("容积效率nv[%]"); _superheatSubcoolCalculator = new SuperheatSubcoolCalculator(_refpropLock); _thermodynamicSixResultsCalculator = new ThermodynamicSixResultsCalculator(_refpropLock); SuperHeatCoolConfig.FluidsPath = ConfigHelper.GetValue("FluidsPath"); SuperHeatCoolConfig.Cryogen = ConfigHelper.GetValue("Cryogen"); ReloadTherdyH3TempOffset(); RtScanDeviceStart(); } private const string TherdyH3TempOffsetConfigKey = "Therdy_H3TempOffset_C"; public void ReloadTherdyH3TempOffset() { double offsetC = -10.0; try { string raw = ConfigHelper.GetValue(TherdyH3TempOffsetConfigKey); if (!string.IsNullOrWhiteSpace(raw) && double.TryParse(raw, NumberStyles.Float, CultureInfo.InvariantCulture, out var parsed)) { offsetC = parsed; } } catch { } TherdyH3TempOffset_C = offsetC; _thermodynamicSixResultsCalculator.SetH3TempOffset_C(offsetC); } /// /// 当前的配置 /// public SuperHeatCoolConfigModel SuperHeatCoolConfig { get; set; } = new SuperHeatCoolConfigModel(); /// /// 保存配置信息 /// public void SaveSuperHeatCoolConfig() { ConfigHelper.SetValue("FluidsPath", SuperHeatCoolConfig.FluidsPath); ConfigHelper.SetValue("Cryogen", SuperHeatCoolConfig.Cryogen); } private double _therdyH3TempOffset_C = -10.0; public double TherdyH3TempOffset_C { get { return _therdyH3TempOffset_C; } private set { _therdyH3TempOffset_C = value; RaisePropertyChanged(); } } /// /// 吸气压力 /// public ITag InhPressTag { get; set; } /// /// 转速标签 /// public ITag? SpeedTag { get; set; } /// /// 排气压力 /// public ITag? ExPressTag { get; set; } /// /// 排气温度 /// public ITag? ExTempTag { get; set; } /// /// 压缩机功率(HV 电源) /// public ITag? HVPwTag { get; set; } /// /// 吸气温度 /// public ITag InhTempTag { get; set; } /// /// 液体阀前温度 /// public ITag TxvFrTempTag { get; set; } /// /// 液体阀前压力 /// public ITag TxvFrPressTag { get; set; } /// /// 过热度 /// public ITag Superheat { get; set; } /// /// 过冷度 /// public ITag Subcool { get; set; } /// /// 干度(无量纲 [-]) /// public ITag DrynessTag { get; set; } private double _DrynessTag2Value; /// /// 干度2(无量纲 [-]) /// public double DrynessTag2Value { get { return _DrynessTag2Value; } set { _DrynessTag2Value = value; RaisePropertyChanged(); } } /// /// 气路阀前压力(BarA) /// public ITag GasPreValvePressTag { get; set; } /// /// 气路阀前温度(℃) /// public ITag GasPreValveTempTag { get; set; } /// /// 冷媒流量kg/h /// public ITag VRVTag { get; set; } /// /// 液体流量(kg/h) /// 液冷媒流量kg/h=液体流量kg/h /// public ITag LiqRefFlowTag { get; set; } /// /// 润滑油流量(kg/h) /// public ITag LubeFlowTag { get; set; } public ITag? HeatingCapacityTag { get; set; } public ITag? COPHeatTag { get; set; } public ITag? IsentrpEffTag { get; set; } public ITag? CoolCapacityTag { get; set; } public ITag? COPCoolTag { get; set; } public ITag? VoltricEffTag { get; set; } /// /// 启用计算 /// private bool RtCalcEnable { get; set; } = true; /// /// 触发日志 /// private bool DebugLog { get; set; } = false; private int _CurDisplacementCc; /// /// 当前的排量信息(供 UI 展示) /// public int CurDisplacementCc { get { return _CurDisplacementCc; } set { _CurDisplacementCc = value; RaisePropertyChanged(); } } private double _HeatingCapacityQh_kW; /// /// 制热量 Qh [kW] /// public double HeatingCapacityQh_kW { get { return _HeatingCapacityQh_kW; } set { _HeatingCapacityQh_kW = value; RaisePropertyChanged(); } } private double _COPHeating; /// /// 压缩机性能系数 COP(制热)[-] /// public double COPHeating { get { return _COPHeating; } set { _COPHeating = value; RaisePropertyChanged(); } } private double _IsentropicEfficiencyPct; /// /// 等熵效率 ηs [%] /// public double IsentropicEfficiencyPct { get { return _IsentropicEfficiencyPct; } set { _IsentropicEfficiencyPct = value; RaisePropertyChanged(); } } private double _CoolingCapacityQc_kW; /// /// 制冷量 Qc [kW] /// public double CoolingCapacityQc_kW { get { return _CoolingCapacityQc_kW; } set { _CoolingCapacityQc_kW = value; RaisePropertyChanged(); } } private double _COPCooling; /// /// 压缩机性能系数 COP(制冷)[-] /// public double COPCooling { get { return _COPCooling; } set { _COPCooling = value; RaisePropertyChanged(); } } private double _VolumetricEfficiencyPct; /// /// 容积效率 ηv [%] /// public double VolumetricEfficiencyPct { get { return _VolumetricEfficiencyPct; } set { _VolumetricEfficiencyPct = value; RaisePropertyChanged(); } } /// /// PLC扫描线程 /// private void RtScanDeviceStart() { CalcTask = Task.Run(async () => { while (RtCalcEnable) { await Task.Delay(300); try { double[] x = new double[20]; double wm = 0.0; // 幂等初始化:仅首次或工质/路径变化时执行 SETPATH/SETUP,提高每秒循环效率 if (!EnsureRefpropInitialized(out var initErr)) { // 初始化失败,跳过本周期 Logger?.Error($"REFPROP 初始化失败: {initErr}"); continue; } // WMOL 仅在需要时调用;若调用,需设置 x[0]=1.0(纯工质) x[0] = 1.0; IRefProp64.WMOLdll(x, ref wm); UpdateSuperheatAndSubcool_BySatp(); if (TryUpdateThermodynamicSixResults(out var thermoErr)) { if (!string.IsNullOrWhiteSpace(thermoErr)) { //Logger?.Warn($"六个物性结果计算警告: {thermoErr}"); } } else { if (!string.IsNullOrWhiteSpace(thermoErr)) { //Logger?.Error($"六个物性结果计算失败: {thermoErr}"); } } } catch (Exception ex) { Logger.Error(String.Format("ErrSource : {0} ErrMsg : {1}", ex.StackTrace.ToString(), ex.Message.ToString())); } } }); } /// /// 按流程图更新:制热量、COP(制热)、等熵效率、制冷量、COP(制冷)、容积效率。 /// /// /// 错误/警告信息输出。 /// - 当方法返回 时, 为失败原因,调用方应视为本周期计算无效。 /// - 当方法返回 非空时,表示仅部分结果无法计算(例如缺少排量导致容积效率为 NaN)。 /// /// /// 是否成功完成本周期的结果更新。 /// - :至少已成功更新 Qh/Qc/COP/ηs 等主要结果;容积效率可能因缺失排量而为 NaN。 /// - :关键输入或 REFPROP 计算失败,本周期结果不更新。 /// private bool TryUpdateThermodynamicSixResults(out string error) { error = string.Empty; if (InhPressTag == null || InhTempTag == null) { error = "缺少吸气压力/吸气温度标签"; return false; } if (TxvFrPressTag == null || TxvFrTempTag == null) { error = "缺少膨胀阀前压力/膨胀阀前温度标签"; return false; } if (ExPressTag == null || ExTempTag == null) { error = "缺少排气压力/排气温度标签"; return false; } if (HVPwTag == null) { error = "缺少 HV[W] 功率标签"; return false; } if (VRVTag == null) { error = "缺少总流量(冷媒流量)标签"; return false; } double suctionPress_BarA = InhPressTag.EngPvValue; double suctionTemp_C = InhTempTag.EngPvValue; double dischargePress_BarA = ExPressTag.EngPvValue; double dischargeTemp_C = ExTempTag.EngPvValue; double txvFrPress_BarA = TxvFrPressTag.EngPvValue; double txvFrTemp_C = TxvFrTempTag.EngPvValue; double totalFlow_kg_h = VRVTag.EngPvValue; double w_W = HVPwTag.EngPvValue; double speed_rpm = SpeedTag?.EngPvValue ?? double.NaN; if (!TryGetCompressorDisplacement_cc(out var disp_cc, out var dispErr)) { error = dispErr; return false; } //这里把输入数据写死计算出结果。 //#if DEBUG // // 附件截图输入(单位换算:MPa -> BarA,kW -> W) // suctionPress_BarA = 0.3 * 10.0; // suctionTemp_C = 10.8; // dischargePress_BarA = 1.502 * 10.0; // dischargeTemp_C = 88.4; // txvFrPress_BarA = 1.494 * 10.0; // txvFrTemp_C = 45.0; // totalFlow_kg_h = 100.1; // w_W = 1.289 * 1000.0; // speed_rpm = 3004; // disp_cc = 35; //#endif if (!double.IsNaN(w_W) && !double.IsInfinity(w_W) && w_W == 0) { HeatingCapacityQh_kW = 0; CoolingCapacityQc_kW = 0; COPHeating = 0; COPCooling = 0; IsentropicEfficiencyPct = 0; VolumetricEfficiencyPct = 0; if (HeatingCapacityTag != null) { HeatingCapacityTag.EngPvValue = 0; } if (COPHeatTag != null) { COPHeatTag.EngPvValue = 0; } if (IsentrpEffTag != null) { IsentrpEffTag.EngPvValue = 0; } if (CoolCapacityTag != null) { CoolCapacityTag.EngPvValue = 0; } if (COPCoolTag != null) { COPCoolTag.EngPvValue = 0; } if (VoltricEffTag != null) { VoltricEffTag.EngPvValue = 0; } return true; } var calcInput = new ThermodynamicSixResultsCalculator.Input( suctionPress_BarA: suctionPress_BarA, suctionTemp_C: suctionTemp_C, dischargePress_BarA: dischargePress_BarA, dischargeTemp_C: dischargeTemp_C, txvFrPress_BarA: txvFrPress_BarA, txvFrTemp_C: txvFrTemp_C, hvPower_W: w_W, totalFlow_kg_h: totalFlow_kg_h, speed_rpm: speed_rpm, displacement_cc: disp_cc); if (!_thermodynamicSixResultsCalculator.TryCalculate(calcInput, out var r, out var calcErr)) { error = calcErr; return false; } HeatingCapacityQh_kW = r.HeatingCapacityQh_kW; CoolingCapacityQc_kW = r.CoolingCapacityQc_kW; COPHeating = r.COPHeating; COPCooling = r.COPCooling; IsentropicEfficiencyPct = r.IsentropicEfficiencyPct; if (HeatingCapacityTag != null) { HeatingCapacityTag.EngPvValue = HeatingCapacityQh_kW * 1000.0; } if (COPHeatTag != null) { COPHeatTag.EngPvValue = COPHeating; } if (IsentrpEffTag != null) { IsentrpEffTag.EngPvValue = IsentropicEfficiencyPct; } if (CoolCapacityTag != null) { CoolCapacityTag.EngPvValue = CoolingCapacityQc_kW * 1000.0; } if (COPCoolTag != null) { COPCoolTag.EngPvValue = COPCooling; } if (double.IsNaN(r.VolumetricEfficiencyPct) || double.IsInfinity(r.VolumetricEfficiencyPct)) { VolumetricEfficiencyPct = double.NaN; error = calcErr; return true; } VolumetricEfficiencyPct = r.VolumetricEfficiencyPct; if (VoltricEffTag != null) { VoltricEffTag.EngPvValue = VolumetricEfficiencyPct; } error = calcErr; return true; } private void UpdateSuperheatAndSubcool_BySatp() { _superheatSubcoolCalculator.Calculate( inhPressBarA: InhPressTag.EngPvValue, inhTempC: InhTempTag.EngPvValue, txvFrPressBarA: TxvFrPressTag.EngPvValue, txvFrTempC: TxvFrTempTag.EngPvValue, out var superheatK, out var subcoolK); Superheat.EngPvValue = superheatK; Subcool.EngPvValue = subcoolK; } // 若类中尚未定义,请添加全局互斥锁,串行化所有 REFPROP 调用 private static readonly object _refpropLock = new object(); // REFPROP 初始化状态(全局、幂等) private static volatile bool _rpInitialized = false; /// /// 幂等初始化:设置流体路径/工质/参考态;确保全局只初始化一次。 /// 注意:所有 REFPROP 原生调用都需在 _refpropLock 下串行化,包括初始化调用。 /// private bool EnsureRefpropInitialized(out string error) { error = string.Empty; if (_rpInitialized) return true; try { lock (_refpropLock) { if (_rpInitialized) return true; // 双检,避免并发二次初始化 string hpath = ConfigHelper.GetValue("FluidsPath"); if (string.IsNullOrWhiteSpace(hpath)) hpath = @".\PPCalculation\REFPROP\FLUIDS"; string configuredCryogen = ConfigHelper.GetValue("Cryogen"); if (string.IsNullOrWhiteSpace(configuredCryogen)) configuredCryogen = "R134a"; // 现阶段仅使用 R134A.FLD;如需扩展,可根据 configuredCryogen 选择不同文件 string hfldCore = configuredCryogen.Equals("R134a", StringComparison.OrdinalIgnoreCase) ? "R134A.FLD" : "R134A.FLD"; long size = hpath.Length; string hpathPadded = hpath + new string(' ', Math.Max(0, 255 - (int)size)); IRefProp64.SETPATHdll(hpathPadded, ref size); long numComps = 1; string hfld = hfldCore; size = hfld.Length; string hfldPadded = hfld + new string(' ', Math.Max(0, 10000 - (int)size)); string hfmix = "hmx.bnc" + new string(' ', 255); string hrf = "DEF"; string herr = new string(' ', 255); long ierr = 0; long hfldLen = hfldPadded.Length, hfmixLen = hfmix.Length, hrfLen = hrf.Length, herrLen = herr.Length; IRefProp64.SETUPdll(ref numComps, ref hfldPadded, ref hfmix, ref hrf, ref ierr, ref herr, ref hfldLen, ref hfmixLen, ref hrfLen, ref herrLen); if (ierr != 0) { error = $"REFPROP 初始化失败: {herr.Trim()} (ierr={ierr})"; _rpInitialized = false; return false; } _rpInitialized = true; return true; } } catch (Exception ex) { error = $"REFPROP 初始化异常: {ex.Message}"; Logger.Error(error); _rpInitialized = false; return false; } } /// /// 获取压缩机排量。 /// /// 排量输出,单位 cc(cm³/rev)。 /// 失败原因(未配置、解析失败、数值不合法)。 /// 是否获取成功。 private bool TryGetCompressorDisplacement_cc(out double displacement_cc, out string error) { displacement_cc = double.NaN; error = string.Empty; const double defaultDisplacementCc = 35d; const string key = "CompressorDisplacementCc"; static bool TryParseDisplacementCc(string? text, out double displacementCc) { displacementCc = double.NaN; if (string.IsNullOrWhiteSpace(text)) { return false; } var normalized = text.Trim().ToLowerInvariant(); normalized = normalized.Replace(',', '.'); var match = Regex.Match(normalized, @"[-+]?\d+(\.\d+)?"); if (!match.Success) { return false; } if (!double.TryParse(match.Value, NumberStyles.Float, CultureInfo.InvariantCulture, out var v)) { return false; } displacementCc = v; return true; } try { string raw = ConfigHelper.GetValue(key); if (TryParseDisplacementCc(raw, out var cfgCc) && cfgCc > 0) { displacement_cc = cfgCc; return true; } } catch { // 忽略配置读取异常,走默认回退值 } displacement_cc = defaultDisplacementCc; return true; } } }