using CapMachine.Core; using CapMachine.Wpf.Models.PPCalc; using CapMachine.Wpf.Models.Tag; using CapMachine.Wpf.PPCalculation; using ImTools; using MaterialDesignThemes.Wpf; using NLog; using NPOI.XWPF.UserModel; using Prism.Events; using Prism.Mvvm; using Prism.Services.Dialogs; using SixLabors.ImageSharp.ColorSpaces; using System.Collections.Generic; using System.Text; namespace CapMachine.Wpf.Services { /// /// 物性计算的服务 /// public class PPCService : BindableBase { /// /// 计算扫描 Task /// private static Task CalcTask { get; set; } public ConfigService ConfigService { get; } private IEventAggregator _EventAggregator { get; set; } public DataRecordService DataRecordService { get; } public SysRunService SysRunServer { get; } public ILogService Logger { get; } public MachineRtDataService MachineRtDataService { get; } public IDialogService DialogService { get; } private readonly object _refpropLock = new object(); private readonly PPCSuperheatSubcoolCalculator _superheatSubcoolCalculator; private readonly PPCThermodynamicSixResultsCalculator _thermodynamicSixResultsCalculator; private readonly EnthalpyDrynessCalculator _enthalpyDrynessCalculator; /// /// 标签中心 /// public TagManager TagManager { get; set; } /// /// 实例化 /// public PPCService(ConfigService configService, IEventAggregator eventAggregator, DataRecordService dataRecordService, SysRunService sysRunService, ILogService logService, MachineRtDataService machineRtDataService, IDialogService dialogService ) { ConfigService = configService; //事件服务 _EventAggregator = eventAggregator; DataRecordService = dataRecordService; SysRunServer = sysRunService; Logger = logService; MachineRtDataService = machineRtDataService; DialogService = dialogService; TagManager = MachineRtDataService.TagManger; SpeedTag = TagManager.DicTags.GetValueOrDefault("转速[rpm]"); ExPressTag = TagManager.DicTags.GetValueOrDefault("排气压力[BarA]"); ExTempTag = TagManager.DicTags.GetValueOrDefault("排气温度[℃]"); HVPwTag = TagManager.DicTags.GetValueOrDefault("HV[W]"); InhPressTag = TagManager.DicTags.GetValueOrDefault("吸气压力[BarA]"); InhTempTag = TagManager.DicTags.GetValueOrDefault("吸气温度[℃]"); TxvFrTempTag = TagManager.DicTags.GetValueOrDefault("膨胀阀前温度[℃]"); TxvFrPressTag = TagManager.DicTags.GetValueOrDefault("膨胀阀前压力[BarA]"); GasPreValvePressTag = TagManager.DicTags.GetValueOrDefault("气路阀前压力[BarA]"); GasPreValveTempTag = TagManager.DicTags.GetValueOrDefault("气路阀前温度[℃]"); DrynessTag = TagManager.DicTags.GetValueOrDefault("干度[-]"); if (DrynessTag == null) { DrynessTag = TagManager.DicTags.GetValueOrDefault("干度"); } VRVTag = TagManager.DicTags.GetValueOrDefault("冷媒流量[kg/h]"); if (VRVTag == null) { VRVTag = TagManager.DicTags.GetValueOrDefault("冷媒流量[kg/h]"); } LiqRefFlowTag = TagManager.DicTags.GetValueOrDefault("液冷媒流量[kg/h]"); if (LiqRefFlowTag == null) { LiqRefFlowTag = TagManager.DicTags.GetValueOrDefault("液体流量[kg/h]"); } LubeFlowTag = TagManager.DicTags.GetValueOrDefault("润滑油流量[kg/h]"); if (LubeFlowTag == null) { LubeFlowTag = TagManager.DicTags.GetValueOrDefault("润滑油流量[kg/h]"); } Superheat = TagManager.DicTags.GetValueOrDefault("过热度[K]"); Subcool = TagManager.DicTags.GetValueOrDefault("过冷度[K]"); HeatingCapacity = TagManager.DicTags.GetValueOrDefault("制热量Qh[KW]") ?? TagManager.DicTags.GetValueOrDefault("制热量Qh[W]"); COPHeat = TagManager.DicTags.GetValueOrDefault("压缩机性能系数(制热)[K]") ?? TagManager.DicTags.GetValueOrDefault("压缩机性能系数(制热COP)"); IsentrpEff = TagManager.DicTags.GetValueOrDefault("等熵效率ns[%]"); CoolCapacity = TagManager.DicTags.GetValueOrDefault("制冷量Qc[KW]") ?? TagManager.DicTags.GetValueOrDefault("制冷量Qc[W]"); COPCool = TagManager.DicTags.GetValueOrDefault("压缩机性能系数(制冷)[K]") ?? TagManager.DicTags.GetValueOrDefault("压缩机性能系数(制冷COP)"); VoltricEff = TagManager.DicTags.GetValueOrDefault("容积效率nv[%]"); SuperHeatCoolConfig.FluidsPath = ConfigHelper.GetValue("FluidsPath"); SuperHeatCoolConfig.Cryogen = ConfigHelper.GetValue("Cryogen"); _superheatSubcoolCalculator = new PPCSuperheatSubcoolCalculator(); _thermodynamicSixResultsCalculator = new PPCThermodynamicSixResultsCalculator(_refpropLock); _enthalpyDrynessCalculator = new EnthalpyDrynessCalculator(_refpropLock); ReloadTherdyH3TempOffset(); RtScanDeviceStart(); } private const string TherdyH3TempOffsetConfigKey = "Therdy_H3TempOffset_C"; public void ReloadTherdyH3TempOffset() { double offsetC = -10.0; try { string raw = ConfigHelper.GetValue(TherdyH3TempOffsetConfigKey); if (!string.IsNullOrWhiteSpace(raw) && double.TryParse(raw, out var parsed)) { offsetC = parsed; } } catch (Exception ex) { Logger?.Error($"读取 {TherdyH3TempOffsetConfigKey} 失败: {ex.Message}"); } _thermodynamicSixResultsCalculator.SetH3TempOffset_C(offsetC); } /// /// 当前的配置 /// public SuperHeatCoolConfigModel SuperHeatCoolConfig { get; set; } = new SuperHeatCoolConfigModel(); /// /// 保存配置信息 /// public void SaveSuperHeatCoolConfig() { ConfigHelper.SetValue("FluidsPath", SuperHeatCoolConfig.FluidsPath); ConfigHelper.SetValue("Cryogen", SuperHeatCoolConfig.Cryogen); } /// /// 吸气压力 /// public ITag InhPressTag { get; set; } /// /// 转速标签 /// public ITag? SpeedTag { get; set; } /// /// 排气压力 /// public ITag? ExPressTag { get; set; } /// /// 排气温度 /// public ITag? ExTempTag { get; set; } /// /// 压缩机功率(HV 电源) /// public ITag? HVPwTag { get; set; } /// /// 吸气温度 /// public ITag InhTempTag { get; set; } /// /// 液体阀前温度 /// public ITag TxvFrTempTag { get; set; } /// /// 液体阀前压力 /// public ITag TxvFrPressTag { get; set; } /// /// 过热度 /// public ITag Superheat { get; set; } /// /// 过冷度 /// public ITag Subcool { get; set; } /// /// 干度(无量纲 [-]) /// public ITag DrynessTag { get; set; } private double _DrynessTag2Value; /// /// 干度2(无量纲 [-]) /// public double DrynessTag2Value { get { return _DrynessTag2Value; } set { _DrynessTag2Value = value; RaisePropertyChanged(); } } /// /// 气路阀前压力(BarA) /// public ITag GasPreValvePressTag { get; set; } /// /// 气路阀前温度(℃) /// public ITag GasPreValveTempTag { get; set; } /// /// 冷媒流量kg/h /// public ITag VRVTag { get; set; } /// /// 液体流量(kg/h) /// 液冷媒流量kg/h=液体流量kg/h /// public ITag LiqRefFlowTag { get; set; } /// /// 润滑油流量(kg/h) /// public ITag LubeFlowTag { get; set; } public ITag HeatingCapacity { get; set; } public ITag COPHeat { get; set; } public ITag IsentrpEff { get; set; } public ITag CoolCapacity { get; set; } public ITag COPCool { get; set; } public ITag VoltricEff { get; set; } /// /// 风量数据-乘以系数的后的最终结果 /// private double AirVolumeData { get; set; } = 0.0; /// /// 风量数据-公式计算的原始数据 /// private double AirVolumeDataSource { get; set; } = 0; /// /// 风量喷嘴启用信息数据 /// private string RozzleEnableInfo { get; set; } = ""; /// /// 启用计算 /// private bool RtCalcEnable { get; set; } = true; /// /// 触发日志 /// private bool DebugLog { get; set; } = false; private double _HeatingCapacityQh_kW; public double HeatingCapacityQh_kW { get { return _HeatingCapacityQh_kW; } set { _HeatingCapacityQh_kW = value; RaisePropertyChanged(); } } private double _COPHeating; public double COPHeating { get { return _COPHeating; } set { _COPHeating = value; RaisePropertyChanged(); } } private double _IsentropicEfficiencyPct; public double IsentropicEfficiencyPct { get { return _IsentropicEfficiencyPct; } set { _IsentropicEfficiencyPct = value; RaisePropertyChanged(); } } private double _CoolingCapacityQc_kW; public double CoolingCapacityQc_kW { get { return _CoolingCapacityQc_kW; } set { _CoolingCapacityQc_kW = value; RaisePropertyChanged(); } } private double _COPCooling; public double COPCooling { get { return _COPCooling; } set { _COPCooling = value; RaisePropertyChanged(); } } private double _VolumetricEfficiencyPct; public double VolumetricEfficiencyPct { get { return _VolumetricEfficiencyPct; } set { _VolumetricEfficiencyPct = value; RaisePropertyChanged(); } } /// /// PLC扫描线程 /// private void RtScanDeviceStart() { CalcTask = Task.Run(async () => { while (RtCalcEnable) { await Task.Delay(100); try { if (!TryUpdateSuperheatAndSubcool(out var superheatSubcoolErr)) { if (!string.IsNullOrWhiteSpace(superheatSubcoolErr)) { Logger?.Error($"过热度/过冷度计算失败: {superheatSubcoolErr}"); } } //if (TryUpdateDryness(out var drynessErr)) //{ // if (!string.IsNullOrWhiteSpace(drynessErr)) // { // Logger?.Error($"干度计算警告: {drynessErr}"); // } //} //else //{ // if (!string.IsNullOrWhiteSpace(drynessErr)) // { // Logger?.Error($"干度计算失败: {drynessErr}"); // } //} if (TryUpdateThermodynamicSixResults(out var thermoErr)) { if (!string.IsNullOrWhiteSpace(thermoErr)) { //Logger?.Error($"六个物性结果计算警告: {thermoErr}"); } } else { if (!string.IsNullOrWhiteSpace(thermoErr)) { //Logger?.Error($"六个物性结果计算失败: {thermoErr}"); } } } catch (Exception ex) { Logger.Error(String.Format("ErrSource : {0} ErrMsg : {1}", ex.StackTrace.ToString(), ex.Message.ToString())); } } }); } private bool TryUpdateSuperheatAndSubcool(out string error) { error = string.Empty; bool updated = false; StringBuilder errorBuilder = new StringBuilder(); if (InhPressTag == null || InhTempTag == null || Superheat == null) { AppendCalculationError(errorBuilder, "缺少过热度计算标签"); } else if (_superheatSubcoolCalculator.TryCalculateSuperheatK(InhPressTag.EngPvValue, InhTempTag.EngPvValue, out var superheatValue, out var superheatErr)) { Superheat.EngPvValue = superheatValue; updated = true; } else { AppendCalculationError(errorBuilder, superheatErr); } if (TxvFrPressTag == null || TxvFrTempTag == null || Subcool == null) { AppendCalculationError(errorBuilder, "缺少过冷度计算标签"); } else if (_superheatSubcoolCalculator.TryCalculateSubcoolK(TxvFrPressTag.EngPvValue, TxvFrTempTag.EngPvValue, out var subcoolValue, out var subcoolErr)) { Subcool.EngPvValue = subcoolValue; updated = true; } else { AppendCalculationError(errorBuilder, subcoolErr); } error = errorBuilder.ToString(); return updated; } private static void AppendCalculationError(StringBuilder errorBuilder, string error) { if (string.IsNullOrWhiteSpace(error)) { return; } if (errorBuilder.Length > 0) { errorBuilder.Append(";"); } errorBuilder.Append(error); } private bool TryUpdateDryness(out string error) { error = string.Empty; bool updated = false; StringBuilder errorBuilder = new StringBuilder(); if (GasPreValvePressTag == null || GasPreValveTempTag == null || TxvFrPressTag == null || TxvFrTempTag == null || InhPressTag == null) { AppendCalculationError(errorBuilder, "缺少干度计算压力/温度标签"); error = errorBuilder.ToString(); return false; } if (VRVTag == null || LiqRefFlowTag == null) { AppendCalculationError(errorBuilder, "缺少干度计算流量标签"); error = errorBuilder.ToString(); return false; } double lubeFlowKgPerH = 0.0; if (LubeFlowTag != null) { lubeFlowKgPerH = LubeFlowTag.EngPvValue; } var drynessResult = _enthalpyDrynessCalculator.Calculate( new EnthalpyDrynessCalculator.Input( gasPreValvePressBarA: GasPreValvePressTag.EngPvValue, gasPreValveTempC: GasPreValveTempTag.EngPvValue, txvFrPressBarA: TxvFrPressTag.EngPvValue, txvFrTempC: TxvFrTempTag.EngPvValue, inhPressBarA: InhPressTag.EngPvValue, vrvFlowKgPerH: VRVTag.EngPvValue, liqRefFlowKgPerH: LiqRefFlowTag.EngPvValue, lubeFlowKgPerH: lubeFlowKgPerH)); if (drynessResult.IsDryness1Success) { if (DrynessTag != null) { DrynessTag.EngPvValue = Math.Round(drynessResult.Dryness1_01, 4); } updated = true; } else { AppendCalculationError(errorBuilder, drynessResult.Error1); } if (drynessResult.IsDryness2Success) { DrynessTag2Value = Math.Round(drynessResult.Dryness2_01, 4); updated = true; } else { AppendCalculationError(errorBuilder, drynessResult.Error2); } error = errorBuilder.ToString(); return updated; } /// /// 按流程图更新:制热量、COP(制热)、等熵效率、制冷量、COP(制冷)、容积效率。 /// /// /// 错误/警告信息输出。 /// - 当方法返回 时, 为失败原因,调用方应视为本周期计算无效。 /// - 当方法返回 非空时,表示仅部分结果无法计算(例如缺少排量导致容积效率为 NaN)。 /// /// /// 是否成功完成本周期的结果更新。 /// - :至少已成功更新 Qh/Qc/COP/ηs 等主要结果;容积效率可能因缺失排量而为 NaN。 /// - :关键输入或 REFPROP 计算失败,本周期结果不更新。 /// private bool TryUpdateThermodynamicSixResults(out string error) { error = string.Empty; // 先把本周期所需的标签值组装为输入模型。 // PPCService 在这里负责完成“标签 -> 领域输入对象”的映射, // 从而把计算类和 UI/标签层解耦。 if (!TryCreateThermodynamicSixResultsInput(out var input, out var inputErr)) { error = inputErr; return false; } // 把输入模型交给独立计算类统一完成 6 个结果的热力计算。 // 此处不再在 PPCService 中展开公式,只保留流程调度职责。 if (!_thermodynamicSixResultsCalculator.TryCalculate(input, out var result, out error)) { return false; } // 先把结果同步到服务属性,供界面绑定或其他业务读取。 HeatingCapacityQh_kW = result.HeatingCapacityQh_kW; CoolingCapacityQc_kW = result.CoolingCapacityQc_kW; COPHeating = result.COPHeating; COPCooling = result.COPCooling; IsentropicEfficiencyPct = result.IsentropicEfficiencyPct; // 再把结果回写到对应工程量标签。 if (HeatingCapacity != null) { HeatingCapacity.EngPvValue = string.Equals(HeatingCapacity.Unit, "W", StringComparison.OrdinalIgnoreCase) ? HeatingCapacityQh_kW * 1000.0 : HeatingCapacityQh_kW; } if (COPHeat != null) { COPHeat.EngPvValue = COPHeating; } if (IsentrpEff != null) { IsentrpEff.EngPvValue = IsentropicEfficiencyPct; } if (CoolCapacity != null) { CoolCapacity.EngPvValue = string.Equals(CoolCapacity.Unit, "W", StringComparison.OrdinalIgnoreCase) ? CoolingCapacityQc_kW * 1000.0 : CoolingCapacityQc_kW; } if (COPCool != null) { COPCool.EngPvValue = COPCooling; } // 容积效率在旧逻辑中允许单独失败; // 因此只有拿到有效数值时才回写,避免覆盖已有结果为 NaN/Inf。 if (!double.IsNaN(result.VolumetricEfficiencyPct) && !double.IsInfinity(result.VolumetricEfficiencyPct)) { VolumetricEfficiencyPct = result.VolumetricEfficiencyPct; if (VoltricEff != null) { VoltricEff.EngPvValue = VolumetricEfficiencyPct; } } return true; } /// /// 创建六个热力结果值计算所需的输入模型。 /// /// /// 输出输入模型。 /// 该对象是 之间的数据边界: /// 由服务层负责从标签提取实时值,由计算层只消费该对象而不直接依赖标签。 /// /// 失败原因,通常为缺少标签、缺少排量配置或关键输入不可用。 /// 是否创建成功。 private bool TryCreateThermodynamicSixResultsInput(out PPCThermodynamicSixResultsCalculationInput input, out string error) { input = new PPCThermodynamicSixResultsCalculationInput(); error = string.Empty; // 依次校验本周期计算所需的全部标签。 // 这里不做公式计算,只保证独立计算类拿到的是一套完整输入。 if (HVPwTag == null) { error = "缺少 HV[W] 功率标签"; return false; } if (VRVTag == null) { error = "缺少总流量(冷媒流量)标签"; return false; } if (InhPressTag == null || InhTempTag == null) { error = "缺少吸气压力/吸气温度标签"; return false; } if (ExPressTag == null || ExTempTag == null) { error = "缺少排气压力/排气温度标签"; return false; } if (TxvFrPressTag == null || TxvFrTempTag == null) { error = "缺少膨胀阀前压力/膨胀阀前温度标签"; return false; } if (SpeedTag == null) { error = "缺少转速标签"; return false; } if (!TryGetCompressorDisplacement_cc(out var displacementCc, out _)) { displacementCc = double.NaN; } double oilFlowKgPerH = 0.0; if (LubeFlowTag != null) { oilFlowKgPerH = LubeFlowTag.EngPvValue; } // 将实时标签值与配置值组装为独立计算类可直接消费的输入对象。 input = new PPCThermodynamicSixResultsCalculationInput { CompressorPowerW = HVPwTag.EngPvValue, TotalMassFlowKgPerHour = VRVTag.EngPvValue, OilMassFlowKgPerHour = oilFlowKgPerH, SuctionPressureBarA = InhPressTag.EngPvValue, SuctionTemperatureC = InhTempTag.EngPvValue, DischargePressureBarA = ExPressTag.EngPvValue, DischargeTemperatureC = ExTempTag.EngPvValue, LiquidPressureBarA = TxvFrPressTag.EngPvValue, LiquidTemperatureC = TxvFrTempTag.EngPvValue, CompressorSpeedRpm = SpeedTag.EngPvValue, CompressorDisplacementCc = displacementCc }; return true; } /// /// 获取压缩机排量。 /// /// 排量输出,单位 cc(cm³/rev)。 /// 失败原因(未配置、解析失败、数值不合法)。 /// 是否获取成功。 private bool TryGetCompressorDisplacement_cc(out double displacement_cc, out string error) { displacement_cc = double.NaN; error = string.Empty; displacement_cc = 35; return true; const string key = "CompressorDisplacementCc"; //if (!ConfigHelper.IsExist(key)) //{ // error = $"未配置压缩机排量,请在 App.config/appSettings 增加 {key}(单位 cc)"; // return false; //} string v = ConfigHelper.GetValue(key); if (!double.TryParse(v, out displacement_cc)) { error = $"压缩机排量配置无法解析: {v}"; return false; } if (displacement_cc <= 0) { error = $"压缩机排量<=0: {displacement_cc}"; return false; } return true; } } }