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CapMachine/CapMachine.Wpf/Services/PPCService.cs

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using CapMachine.Core;
using CapMachine.Wpf.Models.PPCalc;
using CapMachine.Wpf.Models.Tag;
using CapMachine.Wpf.PPCalculation;
using ImTools;
using MaterialDesignThemes.Wpf;
using NLog;
using NPOI.XWPF.UserModel;
using Prism.Events;
using Prism.Mvvm;
using Prism.Services.Dialogs;
using SixLabors.ImageSharp.ColorSpaces;
using System.Collections.Generic;
using System.Globalization;
using System.Text;
using System.Text.RegularExpressions;
namespace CapMachine.Wpf.Services
{
/// <summary>
/// 物性计算的服务
/// </summary>
public class PPCService : BindableBase
{
/// <summary>
/// 计算扫描 Task
/// </summary>
private static Task CalcTask { get; set; }
public ConfigService ConfigService { get; }
private IEventAggregator _EventAggregator { get; set; }
public DataRecordService DataRecordService { get; }
public SysRunService SysRunServer { get; }
public ILogService Logger { get; }
public MachineRtDataService MachineRtDataService { get; }
public IDialogService DialogService { get; }
private readonly SuperheatSubcoolCalculator _superheatSubcoolCalculator;
private readonly ThermodynamicSixResultsCalculator _thermodynamicSixResultsCalculator;
/// <summary>
/// 标签中心
/// </summary>
public TagManager TagManager { get; set; }
/// <summary>
/// 实例化
/// </summary>
public PPCService(ConfigService configService, IEventAggregator eventAggregator,
DataRecordService dataRecordService, SysRunService sysRunService, ILogService logService,
MachineRtDataService machineRtDataService, IDialogService dialogService
)
{
ConfigService = configService;
//事件服务
_EventAggregator = eventAggregator;
DataRecordService = dataRecordService;
SysRunServer = sysRunService;
Logger = logService;
MachineRtDataService = machineRtDataService;
DialogService = dialogService;
TagManager = MachineRtDataService.TagManger;
SpeedTag = TagManager.DicTags.GetValueOrDefault("转速[rpm]");
ExPressTag = TagManager.DicTags.GetValueOrDefault("排气压力[BarA]");
ExTempTag = TagManager.DicTags.GetValueOrDefault("排气温度[℃]");
HVPwTag = TagManager.DicTags.GetValueOrDefault("HV[W]");
InhPressTag = TagManager.DicTags.GetValueOrDefault("吸气压力[BarA]");
InhTempTag = TagManager.DicTags.GetValueOrDefault("吸气温度[℃]");
TxvFrTempTag = TagManager.DicTags.GetValueOrDefault("膨胀阀前温度[℃]");
TxvFrPressTag = TagManager.DicTags.GetValueOrDefault("膨胀阀前压力[BarA]");
GasPreValvePressTag = TagManager.DicTags.GetValueOrDefault("气路阀前压力[BarA]");
GasPreValveTempTag = TagManager.DicTags.GetValueOrDefault("气路阀前温度[℃]");
DrynessTag = TagManager.DicTags.GetValueOrDefault("干度[-]");
if (DrynessTag == null)
{
DrynessTag = TagManager.DicTags.GetValueOrDefault("干度");
}
VRVTag = TagManager.DicTags.GetValueOrDefault("冷媒流量[kg/h]");
if (VRVTag == null)
{
VRVTag = TagManager.DicTags.GetValueOrDefault("冷媒流量[kg/h]");
}
LiqRefFlowTag = TagManager.DicTags.GetValueOrDefault("液冷媒流量[kg/h]");
if (LiqRefFlowTag == null)
{
LiqRefFlowTag = TagManager.DicTags.GetValueOrDefault("液体流量[kg/h]");
}
LubeFlowTag = TagManager.DicTags.GetValueOrDefault("润滑油流量[kg/h]");
if (LubeFlowTag == null)
{
LubeFlowTag = TagManager.DicTags.GetValueOrDefault("润滑油流量[kg/h]");
}
Superheat = TagManager.DicTags.GetValueOrDefault("过热度[K]");
Subcool = TagManager.DicTags.GetValueOrDefault("过冷度[K]");
HeatingCapacityTag = TagManager.DicTags.GetValueOrDefault("制热量Qh[KW]")
?? TagManager.DicTags.GetValueOrDefault("制热量Qh[W]");
COPHeatTag = TagManager.DicTags.GetValueOrDefault("压缩机性能系数(制热)[K]")
?? TagManager.DicTags.GetValueOrDefault("压缩机性能系数(制热COP)");
IsentrpEffTag = TagManager.DicTags.GetValueOrDefault("等熵效率ns[%]");
CoolCapacityTag = TagManager.DicTags.GetValueOrDefault("制冷量Qc[KW]")
?? TagManager.DicTags.GetValueOrDefault("制冷量Qc[W]");
COPCoolTag = TagManager.DicTags.GetValueOrDefault("压缩机性能系数(制冷)[K]")
?? TagManager.DicTags.GetValueOrDefault("压缩机性能系数(制冷COP)");
VoltricEffTag = TagManager.DicTags.GetValueOrDefault("容积效率nv[%]");
_superheatSubcoolCalculator = new SuperheatSubcoolCalculator(_refpropLock);
_thermodynamicSixResultsCalculator = new ThermodynamicSixResultsCalculator(_refpropLock);
SuperHeatCoolConfig.FluidsPath = ConfigHelper.GetValue("FluidsPath");
SuperHeatCoolConfig.Cryogen = ConfigHelper.GetValue("Cryogen");
ReloadTherdyH3TempOffset();
RtScanDeviceStart();
}
private const string TherdyH3TempOffsetConfigKey = "Therdy_H3TempOffset_C";
public void ReloadTherdyH3TempOffset()
{
double offsetC = -10.0;
try
{
string raw = ConfigHelper.GetValue(TherdyH3TempOffsetConfigKey);
if (!string.IsNullOrWhiteSpace(raw) && double.TryParse(raw, NumberStyles.Float, CultureInfo.InvariantCulture, out var parsed))
{
offsetC = parsed;
}
}
catch
{
}
TherdyH3TempOffset_C = offsetC;
_thermodynamicSixResultsCalculator.SetH3TempOffset_C(offsetC);
}
/// <summary>
/// 当前的配置
/// </summary>
public SuperHeatCoolConfigModel SuperHeatCoolConfig { get; set; } = new SuperHeatCoolConfigModel();
/// <summary>
/// 保存配置信息
/// </summary>
public void SaveSuperHeatCoolConfig()
{
ConfigHelper.SetValue("FluidsPath", SuperHeatCoolConfig.FluidsPath);
ConfigHelper.SetValue("Cryogen", SuperHeatCoolConfig.Cryogen);
}
private double _therdyH3TempOffset_C = -10.0;
public double TherdyH3TempOffset_C
{
get { return _therdyH3TempOffset_C; }
private set
{
_therdyH3TempOffset_C = value;
RaisePropertyChanged();
}
}
/// <summary>
/// 吸气压力
/// </summary>
public ITag InhPressTag { get; set; }
/// <summary>
/// 转速标签
/// </summary>
public ITag? SpeedTag { get; set; }
/// <summary>
/// 排气压力
/// </summary>
public ITag? ExPressTag { get; set; }
/// <summary>
/// 排气温度
/// </summary>
public ITag? ExTempTag { get; set; }
/// <summary>
/// 压缩机功率HV 电源)
/// </summary>
public ITag? HVPwTag { get; set; }
/// <summary>
/// 吸气温度
/// </summary>
public ITag InhTempTag { get; set; }
/// <summary>
/// 液体阀前温度
/// </summary>
public ITag TxvFrTempTag { get; set; }
/// <summary>
/// 液体阀前压力
/// </summary>
public ITag TxvFrPressTag { get; set; }
/// <summary>
/// 过热度
/// </summary>
public ITag Superheat { get; set; }
/// <summary>
/// 过冷度
/// </summary>
public ITag Subcool { get; set; }
/// <summary>
/// 干度(无量纲 [-]
/// </summary>
public ITag DrynessTag { get; set; }
private double _DrynessTag2Value;
/// <summary>
/// 干度2无量纲 [-]
/// </summary>
public double DrynessTag2Value
{
get { return _DrynessTag2Value; }
set { _DrynessTag2Value = value; RaisePropertyChanged(); }
}
/// <summary>
/// 气路阀前压力BarA
/// </summary>
public ITag GasPreValvePressTag { get; set; }
/// <summary>
/// 气路阀前温度(℃)
/// </summary>
public ITag GasPreValveTempTag { get; set; }
/// <summary>
/// 冷媒流量kg/h
/// </summary>
public ITag VRVTag { get; set; }
/// <summary>
/// 液体流量kg/h
/// 液冷媒流量kg/h=液体流量kg/h
/// </summary>
public ITag LiqRefFlowTag { get; set; }
/// <summary>
/// 润滑油流量kg/h
/// </summary>
public ITag LubeFlowTag { get; set; }
public ITag? HeatingCapacityTag { get; set; }
public ITag? COPHeatTag { get; set; }
public ITag? IsentrpEffTag { get; set; }
public ITag? CoolCapacityTag { get; set; }
public ITag? COPCoolTag { get; set; }
public ITag? VoltricEffTag { get; set; }
/// <summary>
/// 启用计算
/// </summary>
private bool RtCalcEnable { get; set; } = true;
/// <summary>
/// 触发日志
/// </summary>
private bool DebugLog { get; set; } = false;
private int _CurDisplacementCc;
/// <summary>
/// 当前的排量信息(供 UI 展示)
/// </summary>
public int CurDisplacementCc
{
get { return _CurDisplacementCc; }
set { _CurDisplacementCc = value; RaisePropertyChanged(); }
}
private double _HeatingCapacityQh_kW;
/// <summary>
/// 制热量 Qh [kW]
/// </summary>
public double HeatingCapacityQh_kW
{
get { return _HeatingCapacityQh_kW; }
set { _HeatingCapacityQh_kW = value; RaisePropertyChanged(); }
}
private double _COPHeating;
/// <summary>
/// 压缩机性能系数 COP制热[-]
/// </summary>
public double COPHeating
{
get { return _COPHeating; }
set { _COPHeating = value; RaisePropertyChanged(); }
}
private double _IsentropicEfficiencyPct;
/// <summary>
/// 等熵效率 ηs [%]
/// </summary>
public double IsentropicEfficiencyPct
{
get { return _IsentropicEfficiencyPct; }
set { _IsentropicEfficiencyPct = value; RaisePropertyChanged(); }
}
private double _CoolingCapacityQc_kW;
/// <summary>
/// 制冷量 Qc [kW]
/// </summary>
public double CoolingCapacityQc_kW
{
get { return _CoolingCapacityQc_kW; }
set { _CoolingCapacityQc_kW = value; RaisePropertyChanged(); }
}
private double _COPCooling;
/// <summary>
/// 压缩机性能系数 COP制冷[-]
/// </summary>
public double COPCooling
{
get { return _COPCooling; }
set { _COPCooling = value; RaisePropertyChanged(); }
}
private double _VolumetricEfficiencyPct;
/// <summary>
/// 容积效率 ηv [%]
/// </summary>
public double VolumetricEfficiencyPct
{
get { return _VolumetricEfficiencyPct; }
set { _VolumetricEfficiencyPct = value; RaisePropertyChanged(); }
}
/// <summary>
/// PLC扫描线程
/// </summary>
private void RtScanDeviceStart()
{
CalcTask = Task.Run(async () =>
{
while (RtCalcEnable)
{
await Task.Delay(300);
try
{
double[] x = new double[20];
double wm = 0.0;
// 幂等初始化:仅首次或工质/路径变化时执行 SETPATH/SETUP提高每秒循环效率
if (!EnsureRefpropInitialized(out var initErr))
{
// 初始化失败,跳过本周期
Logger?.Error($"REFPROP 初始化失败: {initErr}");
continue;
}
// WMOL 仅在需要时调用;若调用,需设置 x[0]=1.0(纯工质)
x[0] = 1.0;
IRefProp64.WMOLdll(x, ref wm);
UpdateSuperheatAndSubcool_BySatp();
if (TryUpdateThermodynamicSixResults(out var thermoErr))
{
if (!string.IsNullOrWhiteSpace(thermoErr))
{
//Logger?.Warn($"六个物性结果计算警告: {thermoErr}");
}
}
else
{
if (!string.IsNullOrWhiteSpace(thermoErr))
{
//Logger?.Error($"六个物性结果计算失败: {thermoErr}");
}
}
}
catch (Exception ex)
{
Logger.Error(String.Format("ErrSource : {0} ErrMsg : {1}", ex.StackTrace.ToString(), ex.Message.ToString()));
}
}
});
}
/// <summary>
/// 按流程图更新制热量、COP(制热)、等熵效率、制冷量、COP(制冷)、容积效率。
/// </summary>
/// <param name="error">
/// 错误/警告信息输出。
/// - 当方法返回 <see langword="false"/> 时,<paramref name="error"/> 为失败原因,调用方应视为本周期计算无效。
/// - 当方法返回 <see langword="true"/> 但 <paramref name="error"/> 非空时,表示仅部分结果无法计算(例如缺少排量导致容积效率为 NaN
/// </param>
/// <returns>
/// 是否成功完成本周期的结果更新。
/// - <see langword="true"/>:至少已成功更新 Qh/Qc/COP/ηs 等主要结果;容积效率可能因缺失排量而为 NaN。
/// - <see langword="false"/>:关键输入或 REFPROP 计算失败,本周期结果不更新。
/// </returns>
private bool TryUpdateThermodynamicSixResults(out string error)
{
error = string.Empty;
if (InhPressTag == null || InhTempTag == null)
{
error = "缺少吸气压力/吸气温度标签";
return false;
}
if (TxvFrPressTag == null || TxvFrTempTag == null)
{
error = "缺少膨胀阀前压力/膨胀阀前温度标签";
return false;
}
if (ExPressTag == null || ExTempTag == null)
{
error = "缺少排气压力/排气温度标签";
return false;
}
if (HVPwTag == null)
{
error = "缺少 HV[W] 功率标签";
return false;
}
if (VRVTag == null)
{
error = "缺少总流量(冷媒流量)标签";
return false;
}
double suctionPress_BarA = InhPressTag.EngPvValue;
double suctionTemp_C = InhTempTag.EngPvValue;
double dischargePress_BarA = ExPressTag.EngPvValue;
double dischargeTemp_C = ExTempTag.EngPvValue;
double txvFrPress_BarA = TxvFrPressTag.EngPvValue;
double txvFrTemp_C = TxvFrTempTag.EngPvValue;
double totalFlow_kg_h = VRVTag.EngPvValue;
double w_W = HVPwTag.EngPvValue;
double speed_rpm = SpeedTag?.EngPvValue ?? double.NaN;
if (!TryGetCompressorDisplacement_cc(out var disp_cc, out var dispErr))
{
error = dispErr;
return false;
}
//这里把输入数据写死计算出结果。
//#if DEBUG
// // 附件截图输入单位换算MPa -> BarAkW -> W
// suctionPress_BarA = 0.3 * 10.0;
// suctionTemp_C = 10.8;
// dischargePress_BarA = 1.502 * 10.0;
// dischargeTemp_C = 88.4;
// txvFrPress_BarA = 1.494 * 10.0;
// txvFrTemp_C = 45.0;
// totalFlow_kg_h = 100.1;
// w_W = 1.289 * 1000.0;
// speed_rpm = 3004;
// disp_cc = 35;
//#endif
if (!double.IsNaN(w_W) && !double.IsInfinity(w_W) && w_W == 0)
{
HeatingCapacityQh_kW = 0;
CoolingCapacityQc_kW = 0;
COPHeating = 0;
COPCooling = 0;
IsentropicEfficiencyPct = 0;
VolumetricEfficiencyPct = 0;
if (HeatingCapacityTag != null)
{
HeatingCapacityTag.EngPvValue = 0;
}
if (COPHeatTag != null)
{
COPHeatTag.EngPvValue = 0;
}
if (IsentrpEffTag != null)
{
IsentrpEffTag.EngPvValue = 0;
}
if (CoolCapacityTag != null)
{
CoolCapacityTag.EngPvValue = 0;
}
if (COPCoolTag != null)
{
COPCoolTag.EngPvValue = 0;
}
if (VoltricEffTag != null)
{
VoltricEffTag.EngPvValue = 0;
}
return true;
}
var calcInput = new ThermodynamicSixResultsCalculator.Input(
suctionPress_BarA: suctionPress_BarA,
suctionTemp_C: suctionTemp_C,
dischargePress_BarA: dischargePress_BarA,
dischargeTemp_C: dischargeTemp_C,
txvFrPress_BarA: txvFrPress_BarA,
txvFrTemp_C: txvFrTemp_C,
hvPower_W: w_W,
totalFlow_kg_h: totalFlow_kg_h,
speed_rpm: speed_rpm,
displacement_cc: disp_cc);
if (!_thermodynamicSixResultsCalculator.TryCalculate(calcInput, out var r, out var calcErr))
{
error = calcErr;
return false;
}
HeatingCapacityQh_kW = r.HeatingCapacityQh_kW;
CoolingCapacityQc_kW = r.CoolingCapacityQc_kW;
COPHeating = r.COPHeating;
COPCooling = r.COPCooling;
IsentropicEfficiencyPct = r.IsentropicEfficiencyPct;
if (HeatingCapacityTag != null)
{
HeatingCapacityTag.EngPvValue = HeatingCapacityQh_kW * 1000.0;
}
if (COPHeatTag != null)
{
COPHeatTag.EngPvValue = COPHeating;
}
if (IsentrpEffTag != null)
{
IsentrpEffTag.EngPvValue = IsentropicEfficiencyPct;
}
if (CoolCapacityTag != null)
{
CoolCapacityTag.EngPvValue = CoolingCapacityQc_kW * 1000.0;
}
if (COPCoolTag != null)
{
COPCoolTag.EngPvValue = COPCooling;
}
if (double.IsNaN(r.VolumetricEfficiencyPct) || double.IsInfinity(r.VolumetricEfficiencyPct))
{
VolumetricEfficiencyPct = double.NaN;
error = calcErr;
return true;
}
VolumetricEfficiencyPct = r.VolumetricEfficiencyPct;
if (VoltricEffTag != null)
{
VoltricEffTag.EngPvValue = VolumetricEfficiencyPct;
}
error = calcErr;
return true;
}
private void UpdateSuperheatAndSubcool_BySatp()
{
_superheatSubcoolCalculator.Calculate(
inhPressBarA: InhPressTag.EngPvValue,
inhTempC: InhTempTag.EngPvValue,
txvFrPressBarA: TxvFrPressTag.EngPvValue,
txvFrTempC: TxvFrTempTag.EngPvValue,
out var superheatK,
out var subcoolK);
Superheat.EngPvValue = superheatK;
Subcool.EngPvValue = subcoolK;
}
// 若类中尚未定义,请添加全局互斥锁,串行化所有 REFPROP 调用
private static readonly object _refpropLock = new object();
// REFPROP 初始化状态(全局、幂等)
private static volatile bool _rpInitialized = false;
/// <summary>
/// 幂等初始化:设置流体路径/工质/参考态;确保全局只初始化一次。
/// 注意:所有 REFPROP 原生调用都需在 _refpropLock 下串行化,包括初始化调用。
/// </summary>
private bool EnsureRefpropInitialized(out string error)
{
error = string.Empty;
if (_rpInitialized) return true;
try
{
lock (_refpropLock)
{
if (_rpInitialized) return true; // 双检,避免并发二次初始化
string hpath = ConfigHelper.GetValue("FluidsPath");
if (string.IsNullOrWhiteSpace(hpath)) hpath = @".\PPCalculation\REFPROP\FLUIDS";
string configuredCryogen = ConfigHelper.GetValue("Cryogen");
if (string.IsNullOrWhiteSpace(configuredCryogen)) configuredCryogen = "R134a";
// 现阶段仅使用 R134A.FLD如需扩展可根据 configuredCryogen 选择不同文件
string hfldCore = configuredCryogen.Equals("R134a", StringComparison.OrdinalIgnoreCase)
? "R134A.FLD"
: "R134A.FLD";
long size = hpath.Length;
string hpathPadded = hpath + new string(' ', Math.Max(0, 255 - (int)size));
IRefProp64.SETPATHdll(hpathPadded, ref size);
long numComps = 1;
string hfld = hfldCore;
size = hfld.Length;
string hfldPadded = hfld + new string(' ', Math.Max(0, 10000 - (int)size));
string hfmix = "hmx.bnc" + new string(' ', 255);
string hrf = "DEF";
string herr = new string(' ', 255);
long ierr = 0;
long hfldLen = hfldPadded.Length, hfmixLen = hfmix.Length, hrfLen = hrf.Length, herrLen = herr.Length;
IRefProp64.SETUPdll(ref numComps, ref hfldPadded, ref hfmix, ref hrf,
ref ierr, ref herr, ref hfldLen, ref hfmixLen, ref hrfLen, ref herrLen);
if (ierr != 0)
{
error = $"REFPROP 初始化失败: {herr.Trim()} (ierr={ierr})";
_rpInitialized = false;
return false;
}
_rpInitialized = true;
return true;
}
}
catch (Exception ex)
{
error = $"REFPROP 初始化异常: {ex.Message}";
Logger.Error(error);
_rpInitialized = false;
return false;
}
}
/// <summary>
/// 获取压缩机排量。
/// </summary>
/// <param name="displacement_cc">排量输出,单位 cccm³/rev。</param>
/// <param name="error">失败原因(未配置、解析失败、数值不合法)。</param>
/// <returns>是否获取成功。</returns>
private bool TryGetCompressorDisplacement_cc(out double displacement_cc, out string error)
{
displacement_cc = double.NaN;
error = string.Empty;
const double defaultDisplacementCc = 35d;
const string key = "CompressorDisplacementCc";
static bool TryParseDisplacementCc(string? text, out double displacementCc)
{
displacementCc = double.NaN;
if (string.IsNullOrWhiteSpace(text))
{
return false;
}
var normalized = text.Trim().ToLowerInvariant();
normalized = normalized.Replace(',', '.');
var match = Regex.Match(normalized, @"[-+]?\d+(\.\d+)?");
if (!match.Success)
{
return false;
}
if (!double.TryParse(match.Value, NumberStyles.Float, CultureInfo.InvariantCulture, out var v))
{
return false;
}
displacementCc = v;
return true;
}
try
{
string raw = ConfigHelper.GetValue(key);
if (TryParseDisplacementCc(raw, out var cfgCc) && cfgCc > 0)
{
displacement_cc = cfgCc;
return true;
}
}
catch
{
// 忽略配置读取异常,走默认回退值
}
displacement_cc = defaultDisplacementCc;
return true;
}
}
}