using AutoMapper;
using FATrace.Model;
using FATrace.WPLApp.Events;
using FATrace.WPLApp.ModelDto;
using FATrace.WPLApp.Models;
using HslCommunication;
using HslCommunication.Profinet.Keyence;
using Prism.Events;
using Prism.Mvvm;
using System.Collections.Concurrent;
using System.Windows;
using ComConfigHelper = FATrace.Com.ConfigHelper;
namespace FATrace.WPLApp.Services
{
///
/// 数据服务
/// 产线PLC数据交互的服务
///
public class DataServices : BindableBase, IDisposable
{
public DataServices(ILogService logService, IFreeSql freeSql, IEventAggregator eventAggregator, IMapper mapper, SysRunService sysRunService, CsvServices csvServices)
{
LogService = logService;
FreeSql = freeSql;
EventAggregator = eventAggregator;
Mapper = mapper;
SysRunService = sysRunService;
CsvServices = csvServices;
LineSglModel = new LineSglModel();
LineSglModel.WeightScanCodeHandle += LineSglModel_WeightScanCodeHandle;
LineSglModel.BoxSprayCodeReqHandle += LineSglModel_BoxSprayCodeReqHandle;
LineSglModel.BoxScanCodeReqHandle += LineSglModel_BoxScanCodeReqHandle;
PLCLinkInitial();
StartPlcScan();
//var DD= RevData("DYG05030013,20250923,802,3,01,0001,");
//var dd1= RevData("DYG05030013,251111,10193,6,01,3");
//var dd2 = RevData("DYG05030013,251111,2116,6,01,3");
}
///
///外箱喷码请求
///
///
///
private void LineSglModel_BoxSprayCodeReqHandle(object? sender, string e)
{
//首先复位PLC信号
KeyencePlcMcNet!.Write("D1100", (Int16)0);
//获取箱子喷码的数据+A
var ReqData = FreeSql.Select()
.OrderBy(a => a.Id)
.Limit(1)
.ToList();
if (ReqData.Count > 0)
{
var CodeItem = ReqData.FirstOrDefault();
var BoxSprayCodeSource = CodeItem!.Code + ",A";
var BoxSprayCodeRev = RevData(BoxSprayCodeSource);
BoxSprayCode = BoxSprayCodeSource;
KeyencePlcMcNet.Write("D1150", BoxSprayCodeRev);
Console.WriteLine($"外箱喷码:{BoxSprayCodeSource}-发送OK");
//这里需要删除数据吗?还是等扫码后删除,会不会过来新的箱子
}
else
{
//不存在请求的数据,报错
KeyencePlcMcNet.Write("D1102", (Int16)1);
Console.WriteLine($"外箱喷码:不存在请求的数据");
AddAlarm("外箱喷码", "不存在请求的数据");
}
Task.Run(async () =>
{
await Task.Delay(1000).ConfigureAwait(false);
KeyencePlcMcNet!.Write("D1102", (Int16)0);
//KeyencePlcMcNet.Write("D1150", new Int16[30]);
});
}
///
/// 外箱扫描码请求
///
///
///
///
private void LineSglModel_BoxScanCodeReqHandle(object? sender, string e)
{
//首先复位PLC信号
KeyencePlcMcNet!.Write("D1200", (Int16)0);
string BoxScanCode = string.Empty;
BoxScanCode = this.BoxScanCode;
if (!string.IsNullOrEmpty(BoxScanCode))
{
var IsExist = FreeSql.Select().Where(a => a.BoxCode == BoxScanCode);
//var IsExist = FreeSql.Select().Where(a => a.BoxCode!.Contains(BoxScanCode));// 内包和外包一样的条码测试用 ???????????????
if (IsExist.Count() > 0)
{
//存在条码数据 OK,返回PLC结果
KeyencePlcMcNet!.Write("D1210", (Int16)1);
Console.WriteLine($"外箱扫描码:{BoxScanCode}-存在找到");
// 加入队列
//EnqueueMessage(WeightScanCode);
LogService.Info($"外箱扫描码:{BoxScanCode}");
//删除临时的队列条码数据
var DeleteResult = FreeSql.Delete()
.Where(p => BoxScanCode.Contains(p.Code!))
.ExecuteAffrows();
if (DeleteResult > 0)
{
Console.WriteLine($"外箱扫描码:{BoxScanCode}-删除临时队列数据成功");
LogService.Info($"外箱扫描码:{BoxScanCode}-删除临时队列数据成功");
try { EventAggregator?.GetEvent()?.Publish(true); } catch { }
}
else
{
Console.WriteLine($"外箱扫描码:{BoxScanCode}-删除临时队列数据失败");
LogService.Info($"外箱扫描码:{BoxScanCode}-删除临时队列数据失败");
AddAlarm("外箱扫描", $"{BoxScanCode}-删除临时队列数据失败");
try { EventAggregator?.GetEvent()?.Publish(true); } catch { }
}
var UpdatedResult = FreeSql.Update()
.Set(p => p.OutTime, DateTime.Now)
.Where(p => p.BoxCode == BoxScanCode)//外箱二维码就是外箱扫描码
.ExecuteUpdated();
if (UpdatedResult.Count() > 0)
{
var Data = CsvServices.ExportSingle(Mapper.Map(UpdatedResult.First()), true);
if (Data != null && !string.IsNullOrEmpty(Data))
{
Console.WriteLine($"外箱扫描码:{BoxScanCode} CSV文件生成");
}
else
{
Console.WriteLine($"外箱扫描码:{BoxScanCode} CSV文件失败!");
}
Console.WriteLine($"外箱扫描码:{BoxScanCode}更新时间成功");
LogService.Info($"外箱扫描码:{BoxScanCode}更新时间成功");
}
else
{
Console.WriteLine($"外箱扫描码:{BoxScanCode}更新时间失败");
LogService.Warn($"外箱扫描码:{BoxScanCode}更新时间失败");
AddAlarm("外箱扫描", $"{BoxScanCode}更新时间失败");
}
}
else
{
//不存在条码数据 NG,返回PLC结果报警
KeyencePlcMcNet!.Write("D1210", (Int16)2);
Console.WriteLine($"外箱扫描码:{BoxScanCode}-未发现外箱扫码数据在数据库中");
LogService.Warn($"外箱扫描码:{BoxScanCode}-未发现外箱扫码数据在数据库中");
AddAlarm("外箱扫描", $"{BoxScanCode}-未发现外箱扫码数据在数据库中");
}
}
else
{
Console.WriteLine($"外箱扫描码为空");
LogService.Warn("外箱扫描码为空");
AddAlarm("外箱扫描", "外箱扫描码为空");
}
Task.Run(async () =>
{
await Task.Delay(1000).ConfigureAwait(false);
KeyencePlcMcNet!.Write("D1210", (Int16)0);
KeyencePlcMcNet.Write("D1250", new Int16[30]);
});
}
///
/// 称重 内包扫描码请求数据
///
///
///
///
private void LineSglModel_WeightScanCodeHandle(object? sender, string e)
{
//首先复位PLC信号
KeyencePlcMcNet!.Write("D1000", (Int16)0);
if (!string.IsNullOrEmpty(WeightScanCode))
{
var IsExist = FreeSql.Select().Where(a => a.InBagCode == WeightScanCode);
if (IsExist.Count() > 0)
{
//存在条码数据 OK,返回PLC结果
KeyencePlcMcNet!.Write("D1010", (Int16)1);
Console.WriteLine($"称重扫描码:{WeightScanCode}");
//// 加入队列
//EnqueueMessage(WeightScanCode);
LogService.Info($"称重扫描码:{WeightScanCode}");
var TempData = FreeSql.Insert(new LineTempCode()
{
Code = WeightScanCode
}).ExecuteAffrows();
try
{
EventAggregator?.GetEvent()?.Publish(true);
}
catch
{
}
var Result = FreeSql.Update()
.Set(p => p.WeightScanTime, DateTime.Now)
.Where(p => p.InBagCode == WeightScanCode)//内箱二维码就是称重扫描码
.ExecuteAffrows();
if (Result > 0)
{
Console.WriteLine($"称重扫描码:{WeightScanCode}更新时间成功");
LogService.Info($"称重扫描码:{WeightScanCode}更新时间成功");
}
else
{
Console.WriteLine($"称重扫描码:{WeightScanCode}更新时间失败");
LogService.Warn($"称重扫描码:{WeightScanCode}更新时间失败");
AddAlarm("称重扫描", $"{WeightScanCode}更新时间失败");
}
}
else
{
//不存在条码数据 NG,返回PLC结果报警
KeyencePlcMcNet!.Write("D1010", (Int16)2);
Console.WriteLine($"称重扫描码:{WeightScanCode}-未发现内包扫码数据在数据库中");
LogService.Warn($"称重扫描码:{WeightScanCode}-未发现内包扫码数据在数据库中");
AddAlarm("称重扫描", $"{WeightScanCode}-未发现内包扫码数据在数据库中");
}
Task.Run(async () =>
{
await Task.Delay(1000).ConfigureAwait(false);
KeyencePlcMcNet!.Write("D1010", (Int16)0);
KeyencePlcMcNet.Write("D1050", new Int16[30]);
});
}
else
{
Console.WriteLine($"称重扫描码为空");
LogService.Warn("称重扫描码为空");
AddAlarm("称重扫描", "称重扫描码为空");
}
}
public ILogService LogService { get; }
public IFreeSql FreeSql { get; }
public IEventAggregator EventAggregator { get; }
public IMapper Mapper { get; }
public SysRunService SysRunService { get; }
public CsvServices CsvServices { get; }
private bool _plcConnected;
public bool PlcConnected
{
get { return _plcConnected; }
private set { _plcConnected = value; RaisePropertyChanged(); }
}
///
/// 基恩士通信组件
///
private KeyenceMcNet KeyencePlcMcNet { get; set; } = null;
private string _WeightScanCode;
///
/// 称重扫描码
///
public string WeightScanCode
{
get { return _WeightScanCode; }
set { _WeightScanCode = value; RaisePropertyChanged(); }
}
private string _BoxScanCode;
///
/// 外箱喷码扫码数据
///
public string BoxScanCode
{
get { return _BoxScanCode; }
set { _BoxScanCode = value; RaisePropertyChanged(); }
}
private string _boxSprayCode;
///
/// 最近一次下发给 PLC 的外箱喷码数据(源字符串,不做 RevData 对调处理)
///
public string BoxSprayCode
{
get { return _boxSprayCode; }
set { _boxSprayCode = value; RaisePropertyChanged(); }
}
// 扫描控制
private CancellationTokenSource? _plcScanCts;
private Task? _plcScanTask;
private volatile bool _isScanning = false;
public bool IsScanning => _isScanning;
private bool _disposed = false;
///
/// 简单字符串队列(FIFO)
///
private readonly ConcurrentQueue _messageQueue = new();
///
/// 产线信号模型
///
public LineSglModel LineSglModel { get; set; }
///
/// PLC通信初始化
///
///
///
private void PLCLinkInitial()
{
try
{
// 读取 PLC 配置(大小写敏感,采用公共 ConfigHelper 并提供默认值)
string PLCIP = ComConfigHelper.GetStringOrDefault("PLCIP", "192.0.1.10");
int Port = ComConfigHelper.GetIntOrDefault("PLCPort", 5000);
try { SysRunService.PlcIp = PLCIP; SysRunService.PlcPort = Port; } catch { }
//PLC通信的连接
KeyencePlcMcNet = new KeyenceMcNet();
KeyencePlcMcNet.IpAddress = PLCIP;
KeyencePlcMcNet.Port = Port;
KeyencePlcMcNet.ConnectClose();
KeyencePlcMcNet.ConnectTimeOut = 3000; // 连接3秒超时
OperateResult connect = KeyencePlcMcNet.ConnectServer();
if (connect.IsSuccess)//初始连接状态的显示判断
{
Console.WriteLine($"PLC-连接 OK");
PlcConnected = true;
try { SysRunService.PlcLinkState = true; SysRunService.SysRunState.ComState = 1; SysRunService.SysRunState.ComMsg = "正常"; } catch { }
}
else
{
MessageBox.Show(connect.Message + Environment.NewLine + "ErrorCode: " + connect.ErrorCode);
PlcConnected = false;
try { SysRunService.PlcLinkState = false; SysRunService.SysRunState.ComState = 2; SysRunService.SysRunState.ComMsg = "连接失败"; } catch { }
}
}
catch (Exception ex)
{
LogService.Error(String.Format("ErrSource : {0} ErrMsg : {1}", ex.StackTrace.ToString(), ex.Message.ToString()));
//insertLogToDBDelegate.BeginInvoke(1, "UpdateUIMethod异常", ex.Message.ToString() + ex.StackTrace.Substring(ex.StackTrace.Length - 40, 40), null, null);
PlcConnected = false;
try { SysRunService.PlcLinkState = false; SysRunService.SysRunState.ComState = 2; SysRunService.SysRunState.ComMsg = "异常"; } catch { }
}
}
///
/// 启动PLC扫描。若已在扫描则忽略重复启动。
///
/// 扫描周期,若为 null 则读取 App.config 的 PLCScan(毫秒),默认600ms
/// 可选:外部取消令牌,用于联动取消
public void StartPlcScan(TimeSpan? scanPeriod = null, CancellationToken externalToken = default)
{
if (_isScanning) return;
var period = scanPeriod ?? ComConfigHelper.GetTimeSpanOrDefault("PLCScan", TimeSpan.FromMilliseconds(600));
_plcScanCts = CancellationTokenSource.CreateLinkedTokenSource(externalToken);
var token = _plcScanCts.Token;
_isScanning = true;
_plcScanTask = Task.Run(() => PlcScanLoopAsync(period, token), token);
}
///
/// 停止PLC扫描,等待后台任务结束。
///
public async Task StopPlcScanAsync()
{
try
{
if (_plcScanCts != null)
{
_plcScanCts.Cancel();
}
if (_plcScanTask != null)
{
try { await _plcScanTask.ConfigureAwait(false); } catch { /* ignore */ }
}
}
finally
{
_isScanning = false;
_plcScanTask = null;
_plcScanCts?.Dispose();
_plcScanCts = null;
}
}
///
/// 称重扫描条码OperateResult结果
///
private OperateResult OperateResultWeightScanCode { get; set; }
///
/// 称重扫描条码OK信号
///
private OperateResult OperateResultWeightScanSgl { get; set; }
///
/// 外箱喷码请求信号
///
private OperateResult OperateResultBoxSprayCodeReqSgl { get; set; }
///
/// 外箱扫码条码OperateResult结果
///
private OperateResult OperateResultBoxScanCode { get; set; }
///
/// 外箱扫码请求信号
///
private OperateResult OperateResultBoxScanSgl { get; set; }
///
/// 扫描循环:按周期轮询PLC寄存器并更新模型。
/// - 读取配置项 Addr_WeightPhotoEnable(默认 M100)为布尔量
/// - 读失败时尝试重连一次
///
private async Task PlcScanLoopAsync(TimeSpan period, CancellationToken token)
{
string addrWeight = ComConfigHelper.GetStringOrDefault("Addr_WeightPhotoEnable", "M100");
bool? lastWeight = null;
while (!token.IsCancellationRequested)
{
try
{
if (KeyencePlcMcNet == null)
{
PLCLinkInitial();
}
//内包扫码
OperateResultWeightScanCode = KeyencePlcMcNet!.ReadString("D1050", 20);
if (OperateResultWeightScanCode.IsSuccess)
{
WeightScanCode = RevData(OperateResultWeightScanCode.Content).Replace("\r", "").Replace("\n", "").Trim();
}
OperateResultWeightScanSgl = KeyencePlcMcNet!.ReadInt16("D1000");
if (OperateResultWeightScanSgl.IsSuccess)
{
LineSglModel.WeightScanCodeEnable = OperateResultWeightScanSgl.Content;
}
//外箱喷码
OperateResultBoxSprayCodeReqSgl = KeyencePlcMcNet!.ReadInt16("D1100");
if (OperateResultBoxSprayCodeReqSgl.IsSuccess)
{
LineSglModel.BoxSprayCodeReqEnable = OperateResultBoxSprayCodeReqSgl.Content;
}
//外箱扫码
OperateResultBoxScanCode = KeyencePlcMcNet!.ReadString("D1250", 20);
if (OperateResultBoxScanCode.IsSuccess)
{
BoxScanCode = RevData(OperateResultBoxScanCode.Content).Replace("\r", "").Replace("\n", "").Trim();
//BoxScanCode = OperateResultBoxScanCode.Content.Replace("\r", "").Replace("\n", "");
}
OperateResultBoxScanSgl = KeyencePlcMcNet!.ReadInt16("D1200");
if (OperateResultBoxScanSgl.IsSuccess)
{
LineSglModel.BoxScanCodeEnable = OperateResultBoxScanSgl.Content;
PlcConnected = true;
try { SysRunService.PlcLinkState = true; SysRunService.SysRunState.ComState = 1; SysRunService.SysRunState.ComMsg = "正常"; } catch { }
}
else
{
PlcConnected = false;
try { SysRunService.PlcLinkState = false; SysRunService.SysRunState.ComState = 2; SysRunService.SysRunState.ComMsg = "连接失败"; } catch { }
}
}
catch (OperationCanceledException)
{
break;
}
catch (Exception ex)
{
LogService.Error($"PLC 扫描异常: {ex}");
}
finally
{
try
{
await Task.Delay(period, token).ConfigureAwait(false);
}
catch (OperationCanceledException)
{
// 不允许从 finally 中 break/return,
// 这里吞掉异常,循环将在下一次 while 判断时依据 token 自动退出
}
}
}
_isScanning = false;
}
///
/// 尝试重连 PLC(快速一次)
///
private async Task TryReconnectAsync(CancellationToken token)
{
try
{
if (KeyencePlcMcNet == null) { PLCLinkInitial(); return; }
KeyencePlcMcNet.ConnectClose();
await Task.Delay(100, token).ConfigureAwait(false);
KeyencePlcMcNet.ConnectTimeOut = 3000;
var ret = KeyencePlcMcNet.ConnectServer();
if (!ret.IsSuccess)
{
LogService.Warn($"PLC重连失败: {ret.Message} (Code: {ret.ErrorCode})");
PlcConnected = false;
try { SysRunService.PlcLinkState = false; SysRunService.SysRunState.ComState = 2; SysRunService.SysRunState.ComMsg = "异常"; } catch { }
}
else { PlcConnected = true; try { SysRunService.PlcLinkState = true; SysRunService.SysRunState.ComState = 1; SysRunService.SysRunState.ComMsg = "正常"; } catch { } }
}
catch (Exception ex)
{
LogService.Error($"PLC重连异常: {ex.Message}");
PlcConnected = false;
try { SysRunService.PlcLinkState = false; SysRunService.SysRunState.ComState = 2; SysRunService.SysRunState.ComMsg = "异常"; } catch { }
}
}
///
/// 释放资源,确保扫描停止并断开PLC连接。
///
public void Dispose()
{
if (_disposed) return;
_disposed = true;
try
{
// 停止扫描
try { StopPlcScanAsync().GetAwaiter().GetResult(); } catch { }
// 解除事件订阅(当前未订阅自定义事件,保留占位以便后续扩展)
// try { /* no event to unsubscribe */ } catch { }
// 关闭PLC连接
try { KeyencePlcMcNet?.ConnectClose(); } catch { }
}
finally
{
KeyencePlcMcNet = null;
}
}
///
/// 把字符串对调
///
public string RevData(string Code)
{
// 需求:PLC 字符串按“字”(2字节)进行高低字节对调,导致 ABCDEF -> BADCFE
// 纠正方式:按两个字符一组交换顺序,奇数长度保留最后一个字符
if (string.IsNullOrEmpty(Code)) return string.Empty;
// 去掉读取中可能包含的 '\0' 空字符
var src = Code.Replace("\0", string.Empty);
var sb = new System.Text.StringBuilder(src.Length);
for (int i = 0; i < src.Length; i += 2)
{
if (i + 1 < src.Length)
{
sb.Append(src[i + 1]);
sb.Append(src[i]);
}
else
{
// 奇数长度,最后一个字符原样保留
//sb.Append((char)0x0);
sb.Append('\0');
sb.Append(src[i]);
}
}
return sb.ToString();
}
///
/// 写入历史报警
///
private void AddAlarm(string category, string message)
{
try
{
FreeSql.Insert(new HistoryAlarm
{
Category = category,
Message = message,
CreateTime = DateTime.Now
}).ExecuteAffrows();
}
catch (Exception ex)
{
LogService.Error($"写入历史报警失败: {ex.Message}");
}
}
}
}